Coilcraft offers quick service, shipping, and response times no matter where you are, thanks to its production, distribution, and engineering sites spread across North America, Asia, and Europe. With a far shorter lead time than the industry standard, Coilcraft distributors such as BD Electronics offer CoilCraft automotive products in many locations to serve customers worldwide.
A wide variety of Coilcraft products are designed to withstand hot and cold extremes. Most of these components are suited for usage in the severe automotive environment and adhere to the strict quality standards. In addition to these off-the-shelf high-temperature components, Coilcraft can customize various other goods to meet specific environmental needs.
For the automobile industry, Coilcraft offers a wide range of high-reliability, high-temperature, high-volume magnets in cars. They are one of the world’s biggest producers of transformers and coils for RF, power, EMI, and sensing applications. They will collaborate with you to develop, prototype, and qualify a custom design or work with our catalog of standard, off-the-shelf parts to assist you in choosing the optimum option. Thanks to our redundant manufacturing capabilities and fine-tuned logistics skills, you can rely on a consistent supply of parts and prompt reaction to shifting market needs.
Coilcraft Magnetics for Automotive Applications
Coilcraft supplies a broad range of high-reliability, high-temperature, high-volume magnetics to the automobile sector. In addition, the firm is a significant producer of coils and transformers for RF, power, EMI, and sensing applications. Their global technical support and engineering centers will assist you in selecting the optimal solution from our inventory of standard, off-the-shelf parts or develop, prototype, and qualify a custom design. With redundant production capabilities and fine-tuned logistical skills, the company provides a consistent supply of components and a prompt reaction to changing automotive market needs.
Below you can find CoilCraft’s wide range of products for the automotive sector.
- Coilerak
- Camera systems
- (ADAS) forward-looking/ surround view /
- Telematics Sensor/System
- Communication Bus
- LIDAR/Radar Systems (ADAS)
- Multi-function antenna systems
- rear view
- LED backlight/display screen
- Class-D Audio
- Cluster
- Supplemental restraint system (SRS, Airbag)
- Adaptive cruise control (ACC, ADAS)
- Mobile device wireless charging
- HEV / BEV power
- Electric power steering (EPS)
- BEV Power Inverter
- Engine control modules (ECU)
- LED lighting
- On-board chargers (OBC)
Use of Magnetics parts in the Automotive Sector
The complexity of car electrical control systems has increased significantly as automobile manufacturers respond to the requirement to build vehicles that use less fuel, emit less pollution, and are more competent. This has raised the need for automotive solid magnets to produce vehicle actuators and motors. As a result, the demand for rare earth metals to make compact and robust samarium cobalt (SmCo) and neodymium magnets (NdFeB) with complicated forms and geometries has increased.
Vehicle control systems have shifted from mechanical, pneumatic, and hydraulic control to electrical control during the previous few decades. This, in turn, has increased demand for magnets used in rotors, sensors, valves, and stabilization systems to improve vehicle control mechanisms. These applications include:
- Sensors include ABS speed sensors, position sensors, airbags, seat belt sensors, and engine control sensors.
- Motors include fans, starters, alternators, power steering, windshield wipers, seat motors, and drive motors.
- Actuators include fuel injectors, vents, brakes, cruise control, doors, and suspension.
Although classic ferrite magnets are still widely used, the demand for small high-performance magnets has raised the need for vehicle magnets. Examples include neodymium magnets, samarium magnets, aluminum alloy magnets (Alnico), and plastic-bonded magnets. Even though these new magnetic nanoparticles are formidable, many are temperature sensitive.
For example, the most powerful neodymium magnets, manufactured from an alloy of neodymium, iron, and boron, lose their magnetic around 80 °C. However, by modifying the alloy composition, the maximum magnet working temperature may be increased to roughly 250°C, but at the expense of magnetic strength.
Sintering, casting, and molding with plastic fillers are all methods employed in magnet manufacturing. The technique of production selected is determined by the eventual application of the magnet, which includes:
- Cost
- Strength of the field
- Shape
- Temperature
Recrystallization is commonly used to create high-power neodymium and samarium magnets. The components are melted, cast, and crushed into a fine powder in a furnace. Then, utilizing presses, the powder is routed into the desired form. Finally, the magnets are welded and magnetically attached in a special vacuum furnace. It should be noted that neodymium magnets are corrosive and require a special covering. Other procedures employed in the magnet factory include traditional casting techniques and magnet encapsulation in plastic materials.
Conclusion
The automobile industry continues to require new and improved magnets for cars that can operate well in adverse environments. This encourages research into improved methods of creating high-performance magnets for the automobile sector. Regarding technological innovation, production capabilities, and efficiency, CoilCraft is a market leader. Please contact us to learn more about how we can assist you.
